Linear Expansion Joints

Linear Expansion Joints type KLR

Linear Expansion Joints manufactured by RADIATYM are intended for large linear compensation of pipelines (they take over increase or decrease of pipelines‘ linear dimensions). Compensators in standard design are intended for work in conditions specified by the Manufacturer. It is possible to manufacture compensators to work in other conditions (pressure, temperature, compensator capacity), may be made of other materials, according to the user’s needs as well as with external covers and other terminations for conduits. Each compensator may be equipped with a possibility of compensation monitoring. For this purpose the patented “EXTENT” system is used.

Use

Linear compensators find their use:

in areas where landslides are expected due to underground mining,
in areas with high seismic activity,
on sloping (mountainous) terrains where landslides may occur,
on building structures where large pipeline compensation is inticipated.

Main advantages of Linear Expansion Joints

They do not require supervision and periodical maintenance.
They are adapted to work on pipelines included in the system of active cathodic protection of high insulation tightness (not less than 1 x 10 Ωm).
Protected against complete separation.
The applied system of longitudinal compensation measurement (“EXTENT”) enables simultaneous measurement of insertion/extension with limited angular adjustment of the inner pipe against the compensator’s body by max. +/- 5°.

The linear extension joint structure is equipped with a flange enabling correction of the central position on the pipeline (using an external force system owned by the Manufacturer).
The design is adapted for bilateral pipeline pigging (optionally).
The linear extension joint is equipped with an oil chamber, which enables smooth operation after a longer period of inactivity.

Mechanical properties

Tests, trials and many years of experience confirm the correctness of the applied construction solution and production technology.

Electrical properties

The Compensators are dedicated to work in pipelines with cathodic protection. Basic electrical parameters meet the conditions: Construction of the compensator ensures its electrical resistance less than 20 [Ω] measured at a constant voltage (DC) of 1000 [V] (within the whole range of its extension). Unit resistance of transition after compensator working is min. 10⁸ [Ω m²]

Strength calculations

Standard, according to WUDT/UC/2003 and EN 1594; additional parameters such as external bending moment may be imposed by the customer. Important data for the calculation is Customer’s determination of the maximum operating pressure (MOP), external loads and material assumptions.

Materials

Steel parts are made of high-grade pipes and sheets; all seals are resistant to ageing and selected for flowing through the pipelines medium with regards to chemical, temperature and pressure resistance. The materials are also selected in agreement with the Customer.

Use

For transmission and distribution pipelines for gas, water and liquid fuels. For use in overground and underground pipelines.

External coating

Standard, Polyurethane coating according to EN 10290 (min. thickness 2.0 [mm]). It cannot show breakdown when tested with 20kV. Transition unit resistance of transition after working the compensator is min. 10⁸ [Ω m²].

Internal coatings

Standard, Epoxy coating according to PN-EN 10301, there is a possibility of coating to the requirements of the Customer.

Standard dimensions

DN	Dz [mm]	Dzg [mm]	Lśr [mm]	Compensation range
100	114,3	250,0	3800	800
150	168,3	300,0	3800	800
200	219,1	350,0	4000	800
250	273,0	400,0	4000	800
300	323,9	494,0	4200	800
350	355,6	525,0	4200	800
400	406,4	600,0	4400	800
450	457,0	660,0	4400	800
500	508,0	720,0	4400	800
600	610,0	785,0	4400	800
700	711,0	890,0	5000	800
800	813,0	1000,0	5000	800
900	914,0	1100,0	5240	800
1000	1016,0	1256,0	5240	800

* Lśr – Linear Extension Jont length in the middle position of the compensation range

For standard version includes:

max. working pressure MOP100 (10 [MPa]),
working temperature range from -30[°C] to +50[°C],
compensation range ±400 [mm] (can be made according to the Customer’s requirements).

Other parameters upon request.

Inspection and acceptance

As a standard, each compensator is tested in accordance with WUDT/UC/2003, PN-EN 1594 and our own procedures.

Completion types of KLR

Above-ground installation

Compensator is designed for above-ground installation – piston rod protected with folding sheath.

Underground installation

Compensator designed for underground installation – piston rod protected with corrugated sheath pipe of increased mechanical resistance and additional sealing to protect against moisture and dirt.

Linear Expansion Joints